Our multi-cavity injection moulds for preform cup and tube production are fully customized based on Mercedes-Benz’s specific specifications, including mould cavity quantity (12, 16, 24, 32, 48 cavities or customized as needed), preform size, material compatibility and production efficiency requirements. We strictly adhere to Mercedes-Benz DBL 1224 standard, which specifies the technical requirements for thermoplastic synthetic materials used in vehicle interiors, ensuring that all moulds are compatible with common automotive-grade plastics such as PC/ABS, ABS, PP, POM and PA employed by Mercedes-Benz for injection molding of complex components.
In terms of mould manufacturing, we adopt high-quality mould materials including S136, H13, NAK80 and other tool steel alloys, which undergo professional heat treatment to reach HRC 48-52 hardness, featuring excellent wear resistance, corrosion resistance and long service life (up to 300,000 to 2,000,000 shots)[6]. The mould structure is optimized through advanced CAE simulation analysis, with reasonable hot runner design, precise guiding system and efficient cooling system, ensuring uniform material filling, rapid cooling, reduced cycle time (up to 30% reduction compared with conventional tooling) and zero-defect production, which is fully in line with Mercedes-Benz’s strict quality control standards for automotive components[4][5].
We integrate advanced manufacturing technologies such as CNC milling, EDM, slow wire cutting and precision grinding, and implement strict quality inspection procedures using high-precision testing equipment such as coordinate measuring machines to ensure that each mould part meets the micron-level precision requirements, achieving flawless fit and function with Mercedes-Benz preform cup and tube products. In addition, our moulds support automated production, with smooth demoulding mechanisms designed to avoid product deformation or scratches, further improving production efficiency and product consistency, and meeting the large-volume production needs of Mercedes-Benz’s supply chain.
As a reliable partner of Mercedes-Benz, we have rich experience in customizing automotive injection moulds, fully understanding the brand’s pursuit of luxury, safety and innovation. Our professional R&D and technical team can provide one-stop services from mould design, prototyping, trial production to mass production, and can adjust and optimize the mould structure according to Mercedes-Benz’s product iteration needs, ensuring that the moulds always keep pace with the brand’s technical upgrading. All our moulds comply with IATF 16949, ISO 9001 and other international certifications, and pass strict emission, odor and flame retardant tests in line with Mercedes-Benz’s related standards, providing a solid guarantee for the high quality of preform cups and tubes used in Mercedes-Benz vehicles[2][6].
We are dedicated to becoming the preferred supplier of custom multi-cavity injection moulds for Mercedes-Benz’s preform cup and tube production, adhering to the principles of precision manufacturing, customer-centricity and continuous innovation, and striving to provide high-performance, cost-effective mould solutions that help Mercedes-Benz enhance the quality and efficiency of its automotive component production, and maintain its leading position in the global luxury automotive industry.
