To ensure long-term stability and superior performance, the mould is manufactured using high-grade mold steel (P20, 1.2343, 1.2344, S136), which undergoes strict heat treatment to achieve a hardness of HRC48-52. This ensures excellent wear resistance and durability, enabling the mould to withstand millions of injection cycles without deformation, fully meeting the mass production needs of Rolls-Royce automotive plastic parts. High-precision CNC machining technology is adopted throughout the manufacturing process, with key dimensional tolerances controlled within ±0.05mm and template deformation ≤0.05mm, guaranteeing the precision of the mould structure and the consistency of each injected part—critical for the seamless assembly of Rolls-Royce vehicles.
The mould design is optimized to match the unique structural characteristics of Rolls-Royce plastic components, supporting both single-cavity and multi-cavity customization to adapt to different production demands. A scientific gating system (optional hot runner or cold runner) is integrated to ensure uniform filling of molten plastic, effectively reducing flow marks, weld lines, and surface defects, thus maintaining the flawless surface finish that Rolls-Royce is known for. A uniformly distributed cooling system, with an inlet-outlet water temperature difference ≤2℃, shortens the cooling cycle, improves production efficiency, and prevents product deformation caused by uneven cooling. Additionally, a professional exhaust system is installed at the cavity end and weld line positions to eliminate air bubbles, further enhancing the quality and integrity of the plastic parts.
We offer full customization services based on Rolls-Royce’s official design drawings and technical specifications, including mould structure, cavity number, surface finish, and material compatibility. The mould is compatible with a range of high-grade automotive engineering plastics, such as PC/ABS, PA, PA6+GF, PP, and TPE, meeting the diverse performance requirements of different Rolls-Royce components—such as heat resistance for under-hood parts, impact resistance for exterior trim, and low odor for interior components. It is fully adaptable to various Rolls-Royce models, including Phantom, Cullinan, Ghost, and Dawn.
Backed by years of experience in high-end automotive mould manufacturing, our professional engineering team provides one-stop services from mould design, R&D, and manufacturing to after-sales technical support. Each mould undergoes rigorous pre-delivery inspections, including precision testing, pressure testing, and trial injection, ensuring it can be directly put into production upon delivery. We also adhere to environmental protection and lightweight concepts, using recyclable materials and optimizing the mould structure to minimize material waste, in line with the global automotive industry’s energy conservation and emission reduction trends. This mould is not just a production tool, but a reflection of the precision and luxury that define Rolls-Royce, ensuring every plastic component meets the brand’s legendary standards.