We adopt advanced injection molding technology, combined with CAE mold flow analysis to optimize the mold design and injection parameters, effectively avoiding common defects such as weld lines, shrinkage, and warpage that may occur during the molding process. The mold is crafted with high-precision CNC machining and EDM technology, featuring a surface roughness of Ra0.2μm or below, which ensures the plastic shell has a smooth, blemish-free surface that aligns with Dyson’s high-end product positioning. The production process is fully automated, from material drying and injection molding to automatic demolding and quality inspection, ensuring consistent product quality and high production efficiency, with a defect rate controlled below 0.3%.
In terms of material selection, we strictly follow Dyson’s functional requirements for home appliance fan shells, offering a variety of high-performance plastic materials such as ABS, PC, and PC/ABS blends for customization. These materials are characterized by excellent impact resistance, heat resistance, and wear resistance—with heat deformation temperature above 95℃ and impact strength not less than 15kJ/m²—effectively withstanding the long-term operation temperature of Dyson fans and daily use wear. All materials are eco-friendly, non-toxic, and comply with international environmental standards, meeting the low VOC emission requirements for home appliance components and ensuring safe use in household environments.
As a custom component tailored for Dyson, we provide comprehensive customization services to meet the specific needs of different Dyson fan models. Our customization capabilities cover size, shape, surface texture, and color—we can precisely match the original design specifications of Dyson fans, ensuring the shell fits perfectly with internal motors, air ducts, and other components without affecting the fan’s air circulation efficiency and operational performance. The surface treatment options include matte finish, high-gloss polish, silk-screen printing, and electroplating, which can be customized according to Dyson’s brand image and product design style, enhancing the product’s visual appeal and brand recognition.
Quality control is implemented throughout the entire production process. We use high-precision measuring equipment such as coordinate measuring machines to detect key dimensions of the shell, ensuring the size tolerance is controlled within ±0.05mm, which fully meets Dyson’s strict precision requirements for fan components. Each shell undergoes strict appearance inspection and functional testing before leaving the factory to ensure there are no scratches, burrs, or structural defects, and that it can withstand long-term stable operation in various household environments. Additionally, our molds have a service life of more than 500,000 times, supporting large-scale mass production to meet Dyson’s batch supply needs.
This custom injection molded fan plastic shell not only meets Dyson’s high standards for quality, performance, and aesthetics but also offers the advantages of lightweight, easy assembly, and cost-effectiveness. It is an ideal supporting component for Dyson home appliance fans, helping to maintain the brand’s reputation for innovation, durability, and premium quality. We also provide professional technical support and timely after-sales service, working closely with Dyson to provide customized solutions that meet market demands and product upgrading needs.