Our injection molded plastic parts for new energy products cover a full range of applications, particularly in new energy vehicles (NEVs) such as Tesla. Key product categories include battery system components (battery box brackets, connectors, and sealing parts), motor cooling system parts (motor radiator covers), exterior and interior components (door handles, roof antenna bases, dashboard parts, and seat adjusters), charging system accessories (charging port covers), and wiring harness brackets. We also supply parts for other new energy sectors, including solar panel transparent covers and energy storage equipment components, all engineered to meet the strict performance requirements of the new energy industry.
For Tesla, we offer fully customized injection mold solutions that integrate precision design, advanced materials, and efficient production processes. Our customized molds are crafted from high-hardness steel materials such as S136, SKD61, and H13,经过 heat treatment to ensure excellent wear resistance and corrosion resistance, with a service life of up to 300,000 to 1,000,000 shots. We strictly adhere to Tesla’s manufacturing standards, focusing on structural optimization—including uniform wall thickness design, reasonable draft angles, and reinforced rib structures—to avoid defects such as shrinkage and warpage, ensuring each part meets the highest precision requirements.
Our core strengths lie in material innovation, precision molding, and full-process quality control. We select materials based on the specific functional needs of each part, ranging from common plastics (PP, PE, ABS) to engineering plastics (PA, PC, PBT) and high-performance engineering plastics (PEEK, LCP, carbon fiber-reinforced plastics), which can reduce component weight by up to 40% compared to traditional metal parts. Leveraging advanced precision injection molding technology, we achieve dimensional accuracy of 0.001mm and micron-level surface roughness, while adopting integrated molding processes to improve production efficiency by 50% and reduce costs by 30%.
The entire production process is supported by professional technical tools and strict quality management. We use software such as UG, Pro/E, and SolidWorks for mold design and mold flow analysis to verify design rationality in advance. Our production equipment includes 15T to 1200T injection molding machines, paired with CNC machining, EDM, and precision grinding equipment to ensure mold processing accuracy and production stability. Every finished part undergoes 100% inspection, covering dimensional measurement, assembly testing, and functional verification, to ensure consistency and reliability for Tesla’s mass production needs.
Committed to accelerating the global transition to sustainable energy, we also focus on environmental sustainability in our operations. We adopt bio-based plastics and closed-loop recycling systems, reducing product carbon footprint by 60% and achieving 95% reuse of waste materials. Our solutions not only meet Tesla’s strict requirements for product performance and quality but also align with the new energy industry’s green development trends.
Whether you need standard injection molded parts for new energy products or customized molds tailored to Tesla’s specific models, we provide one-stop services from design, prototyping, mold manufacturing, and injection molding to surface treatment and assembly. Our team of professional engineers has rich experience in serving the new energy and automotive industries, ensuring timely delivery and consistent quality to support your production efficiency and product innovation.