Our core strength lies in the R&D and manufacturing of high-precision multi-cavity injection molds for medical appliances, which are specifically designed to meet the rigorous standards of the medical industry and Mindray’s product specifications. We adopt high-grade corrosion-resistant stainless steel such as S136 and SKD61 (hardened to HRC 50-55) for mold materials, combined with ultra-precision five-axis machining equipment (positioning accuracy ±0.001mm) and 3D coordinate measuring instruments to ensure mold precision and service life. The multi-cavity mold design is optimized through CAE software, with a cavity pressure difference of ≤5MPa, which can significantly improve production efficiency, reduce unit product costs, and ensure consistent quality of each plastic component produced for Mindray’s medical devices.
In terms of plastic injection molding, we strictly select medical-grade raw materials that meet ISO 10993 biocompatibility standards and USP Class VI requirements, including PEEK, PC, PP, and PU, which are widely used in Mindray’s medical equipment such as monitors, ultrasound machines, and in-vitro diagnostic devices. Our production workshop complies with ISO 8 (100,000-class) or ISO 7 (10,000-class) cleanroom standards, equipped with HEPA filters, and strictly controls temperature (18-26℃) and humidity (45%-65%) to avoid particulate and microbial contamination during the production process. We also implement precise control of injection process parameters, adjusting injection pressure, melt temperature, and cooling time according to different material properties and product structures, ensuring that the plastic products have stable dimensions, smooth surfaces (Ra≤0.2μm), and no defects such as shrinkage or burrs.
We fully understand the importance of compliance and traceability in the medical device industry. Our entire production process adheres to ISO 13485 quality management system and FDA 21 CFR Part 820 requirements, establishing a complete quality control and traceability system. Every batch of raw materials is inspected with certificates of analysis (COA), and all production parameters, quality inspection data, and sterilization records are documented and stored for more than 5 years, enabling full-process traceability from raw materials to finished products. We also conduct strict post-processing and sterilization treatments, including CNC milling or cryogenic deburring, ultrasonic cleaning, and ethylene oxide or irradiation sterilization, ensuring that the final products meet the sterile assurance level of ≤10⁻⁶ and are directly applicable to Mindray’s medical appliance assembly.
Our customized service capabilities are perfectly aligned with Mindray’s diverse product needs. Whether it is precision plastic components for medical monitoring equipment, structural parts for diagnostic instruments, or disposable medical plastic accessories, we can provide personalized mold design and injection molding solutions according to Mindray’s drawings, samples, and performance requirements. Our professional engineering team with over 10 years of experience in medical mold manufacturing provides 24/7 technical support, and we have a flexible production schedule to ensure on-time delivery, helping Mindray shorten product development cycles and enhance market competitiveness.
As a trusted partner of Mindray, we adhere to the core concept of “precision, compliance, and efficiency”, continuously optimize production processes, upgrade technical equipment, and improve service quality. We are committed to becoming a long-term and stable multi-cavity injection mold and plastic product service provider for Mindray, jointly promoting the innovation and development of medical devices, and contributing to the improvement of global medical health services.