We adhere to the strictest quality and regulatory standards in the global healthcare industry, fully complying with ISO 13485, ISO 9001, FDA 21 CFR Part 11, and EU MDR requirements, as well as Medtronic’s internal quality specifications. All our medical mould parts are produced in ISO Class 6 cleanrooms, where we strictly control particulate contamination to meet FDA-mandated levels (<0.1%), ensuring sterility and cleanliness that exceed operating theater standards. Our production process is fully traceable, from raw material procurement to finished product delivery, with complete documentation of material batches, production parameters, and quality testing results to support Medtronic’s full lifecycle traceability needs.
In terms of precision and craftsmanship, we leverage advanced injection moulding technology and equipment to achieve exceptional accuracy. Our moulds are crafted from medical-grade S136/H13 mold steel, with mirror-polished cavities for sterility and durability, and dimensional tolerances as tight as ±0.001 mm—meeting the ultra-precise requirements of Medtronic’s miniaturized medical components. We master a full range of medical-specific injection moulding processes, including standard injection moulding, insert moulding, overmolding, micro-molding, and thin-wall molding (wall thickness ≤ 1 mm), enabling us to produce complex-shaped parts such as insulin pump housings, catheter connectors, and surgical instrument components with zero flow marks, weld lines, or micro-defects. Our engineers use EDM sinking technology and CAD/CAE simulation tools to optimize mold designs, such as conformal cooling channels, ensuring stable cavity temperatures and eliminating warpage in delicate components like living hinges.
We offer comprehensive OEM customization services tailored to Medtronic’s unique needs. From initial design for manufacturability (DFM) collaboration to rapid prototyping, mass production, and post-processing, our professional team works closely with Medtronic’s engineering department to optimize part performance, reduce production cycles, and control costs. We support customization of material selection, including medical-grade PC, PP, ABS, PPSU, PEEK, and LSR, all of which pass ISO 10993 biocompatibility tests (covering cytotoxicity,致敏性, and irritation) to ensure safety for clinical use. Additionally, we provide flexible production capacity, with monthly output of up to 100,000 pieces, and lead times of 15-40 days, supporting Medtronic’s production scheduling and market demand flexibility.
Our commitment to quality is demonstrated by our zero-field failure record in delivering over 1 million medical components for Medtronic, a testament to our mastery of injection moulding science and strict quality control systems. We conduct multi-layered quality inspections, including microscopic vision system scanning, three-coordinate measurement, and sterilization compatibility testing (adapting to autoclaving, ethylene oxide, and gamma radiation sterilization), ensuring every part meets Medtronic’s rigorous performance and safety standards. As a trusted OEM partner, we prioritize intellectual property protection and maintain strict confidentiality of Medtronic’s design documents and technical specifications throughout the cooperation process.
Partnering with us means accessing a reliable, efficient, and compliant injection moulding solution that aligns with Medtronic’s high standards. We are dedicated to supporting Medtronic’s innovation in medical technology by delivering high-quality, custom OEM medical mould parts, helping enhance the reliability and performance of life-saving medical devices worldwide.