For the injection molds of custom tableware lunch boxes, we adopt high-precision mold design and manufacturing technology, combined with advanced CAD software for 3D modeling and Moldflow simulation analysis to optimize mold structure, ensure dimensional accuracy and improve production efficiency. The mold materials are carefully selected from high-quality pre-hardened steel (such as P20, 718) and high-performance steel (H13) according to the product requirements, which have excellent wear resistance, corrosion resistance and high-temperature resistance, effectively extending the mold service life and ensuring stable mass production. The mold structure is reasonably designed with scientific cooling waterway layout, precise demolding slope (3°~5° for outer surface, 5°~7° for inner surface) and rounded corner design (R≥1mm), avoiding common defects such as part deformation, mold sticking and flash, while ensuring the smoothness and integrity of the plastic part surface.
The matching plastic parts for Tupperware lunch boxes are produced through strict injection molding processes, selecting food-grade, BPA-free thermoplastic materials that meet international safety standards (such as RoHS, FDA), mainly including polypropylene (PP), polyethylene (PE) and polycarbonate (PC) according to different usage needs. PP material is widely used for its excellent durability, heat resistance (0-130℃), microwave and dishwasher safety, as well as stain and odor resistance, making it suitable for daily use and food storage. PE material is soft and flexible, with good moisture resistance, suitable for auxiliary parts such as sealing gaskets, while PC material is transparent, impact-resistant and high-temperature resistant, ideal for clear lunch box bodies that allow easy observation of food contents. All materials are non-toxic, odorless and non-harmful, fully complying with Tupperware’s requirements for food contact safety and eco-friendliness.
Our custom plastic parts cover all components of Tupperware tableware lunch boxes, including lunch box bodies, compartment dividers, sealed lids, built-in spoons, forks and other matching accessories, which can be customized in terms of size, shape, color and function according to Tupperware’s specific product design requirements. The sealed lids are designed with humanized concave buttons and airtight structures to achieve airtight and moisture-proof effects, effectively preventing food leakage and串味, which is consistent with Tupperware’s core demand for food preservation. The lunch box bodies are designed with thickened walls and reinforcing ribs to enhance structural strength and impact resistance, while the bottom anti-slip edges ensure stable stacking and prevent adhesion to the desktop after heating. The surface of the plastic parts can be processed with matte or glossy finishes according to needs, with Ra≤0.2μm smooth surface to avoid scratches and easy cleaning.
Throughout the production process, we implement strict quality control systems, from raw material inspection (moisture content, purity testing) and mold precision calibration, to injection parameter optimization (temperature, pressure, time control) and finished product testing (dimensional inspection, airtightness testing, food contact safety testing). We strictly control the use of reclaimed materials (addition ratio ≤30%) and ensure thorough drying of materials (ABS: 80-90℃ for 2-4 hours; PC: 120-130℃ for 4-6 hours) to avoid defects such as bubbles and silver streaks in plastic parts. As a professional partner of Tupperware, we have rich experience in customizing injection molds and plastic parts for household lunch boxes, capable of quickly responding to Tupperware’s product update needs, providing one-stop solutions from mold design, sample trial to mass production, and helping Tupperware launch more practical, safe and high-quality household tableware lunch box products.